A training session held with Nexa Resources offered an opportunity for Molycop to work with a valued customer to provide expertise, innovation and solutions to drive their progress.
Key Facts
- The training session was designed to enhance Nexa's operational efficiency and provide actionable insights into mill optimisation and mineral processing.
- The session provided insights into grinding media flow analysis, grinding media sizing, flotation simulation and optimisation, ore sampling and abrasion analysis, and Molycop Tools and DEM simulations.
- The training syllabus was tailored to Nexa’s needs so they could learn how to optimise their processes.
This collaborative training program, led by Rodrigo Muranda, Global Lead in Mineral Processing Modelling, and supported by Renata Martins, Senior Account Manager, was designed to enhance Nexa's operational efficiency and provide actionable insights into mill optimisation and mineral processing. The training program was held as part of Molycop’s long-standing relationship with Nexa.
A deep dive into mill optimisation
The training syllabus covered a wide range of critical topics in mill optimisation, tailored to meet the needs of Nexa’s operations. Participants were provided with detailed insights into:
- Grinding Circuit Flow Analysis: The team conducted a thorough review of Nexa’s grinding circuits, identifying key areas for optimisation and efficiency improvements.
- Grinding Media Sizing: Proper media sizing is essential for optimal mill performance. Our session focused on selecting the right media to maximise throughput and energy efficiency.
- Flotation Simulation and Optimisation: We delivered advanced training on flotation simulation techniques to optimise recovery rates and improve overall plant performance.
- Ore Sampling and Abrasion Analysis: Accurate ore sampling and abrasion testing are crucial for understanding material behaviour. We equipped the Nexa team with best practices for conducting these assessments.
- Molycop Tools and DEM Simulations for Mill Circuit Debottlenecking: The session concluded with an exploration of Molycop’s industry-leading software tools and Discrete Element Method (DEM) simulations, demonstrating how these technologies can help debottleneck mill circuits and enhance productivity.
Building long-term partnerships
The training held at Aripuanã was not just about sharing technical knowledge – it was about reinforcing Molycop’s core philosophy. We don’t view ourselves as simply a supplier of grinding media or services – we see ourselves as a true partner in the success of our customers. Our approach is built on collaboration, shared goals and a deep commitment to helping our customers succeed. We work hand-in-hand with our partners to identify opportunities for improvement, implement innovative solutions and continuously optimise their operations.As Nexa Resources continues to expand and optimise their operations, we will be there every step of the way, providing the expertise, tools and technologies they need to achieve their goals.
Looking ahead: A continued commitment to success
