The FurnStar suite of control modules utilises advanced process control to overcome design-related limitations and maximise furnace performance.
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FurnStar is an extension of the industry-leading submerged-arc furnace controller Minstral, which is installed on over 100 furnaces in nine countries. FurnStar extends Minstral’s capabilities beyond controlling electrode penetration and power input to the furnace to include a number of submerged-arc electrode management and furnace control tools.
FurnStar’s modular approach ensures the design of a customised solution, specific to the objectives of each plant. Furthermore, it allows for phased implementations that are useful both in assessing the benefit of the system and in allowing plant personnel to be introduced gradually to any changes in operation.
Furnstar offers the following benefits:
For those familiar with the more recent versions of the Minstral controller, the following improvements have been incorporated into the FurnStar Minstral:
FurnStar Minstral utilises Mintek’s generic control platform StarCS as its foundation, which has the following advantages:
The FurnStar Minstral includes a Fault Detection module that closely monitors the plant metering and uses redundancy to warn of potential metering faults.
Advanced control systems deliver improved outcomes for mineral processing operations.
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Innovation and product development lie at the heart of a sustainable future for the mining sector, says Paul Shelley, Global Vice President of Innovation, Molycop.
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The initial installation and set-up of MillSlicer, MillStar and MillROC at the Edikan Gold Mine in Ghana's Ashanti Gold belt was completed by April 2019. The optimisation strategy resulted in a sustainable increase in throughput of 27% in 8 months.
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The objective of a MillROC improvement project at a leading Australian nickel mine was to implement a new control philosophy around the grinding circuit, which allowed for stabilisation of key operating variables. The project led to significant improvement in circuit efficiency, reduction in energy requirements and increases in throughput.
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Molycop has successfully implemented a range of optimisation projects at the Edikan Gold Mine, including mine-to-mill optimisation, advanced instrumentation, and real-time consulting services to deliver sustainable increased throughput of 27% in 8 months.
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In partnership with Mintek, we design, commission and implement advanced control systems to deliver improved outcomes for your mineral processing operations.
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The FloatStar suite of control modules utilises advanced process control to overcome design-related limitations and maximise circuit performance during operation.
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At Molycop, we see innovation as a way to find solutions to some of the mining industry’s greatest challenges. We aim to improve on today so we can deliver better for tomorrow.
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