Control
Advanced control systems deliver improved outcomes for mineral processing operations.
Read More
LeachStar is an advanced control suite designed specifically for gold circuits. It incorporates leading technology to optimise the performance of various process units found on gold circuits, including thickeners, leaching circuits and carbon circuits.
Make An Enquiry
The LeachStar suite of controllers, from Mintek, increases plant performance and improves safety by deploying:
LeachStar Advanced Process Control works in conjunction with a Cynoprobe and C2 Meter to help reduce cyanide consumption by 20 per cent.
LeachStar provides a number of advantages:
When thickeners are located between unit operations, such as between milling and leaching, they present an opportunity to be used in an integrated control strategy. It is possible to significantly stabilise individual thickeners as well as downstream circuit operation by employing an effective thickener control and optimisation solution.
The LeachStar Thickener Controller provides the following benefits:
Cyanide is a significant operating cost. Its effective use requires a dosage rate related to the operating conditions on the plant and the pH of the solution must be held in the correct range. Furthermore, cyanide represents probably the most significant health and safety risk on gold circuits. Safe control of the cyanide dosage is imperative.
The following cyanidation-related control and estimation modules are available as LeachStar modules on StarCS:
Carbon-in-pulp plants offer the potential for excellent recoveries of gold, but the operating conditions must be correct. Upsets to the plant must be detected early enough so that the appropriate action can be taken.
Apart from the cyanide and pH controllers already mentioned (and applicable to adsorption control) the LeachStar control suite also includes a carbon management strategy that moves carbon upstream.
Discover the benefits that LeachStar offers by implementing a comprehensive approach to cyanide management.
Take your operations to the next level by exploring these additional products and services.
Advanced control systems deliver improved outcomes for mineral processing operations.
Read More
Innovation and product development lie at the heart of a sustainable future for the mining sector, says Paul Shelley, Global Vice President of Innovation, Molycop.
Read More
The initial installation and set-up of MillSlicer, MillStar and MillROC at the Edikan Gold Mine in Ghana's Ashanti Gold belt was completed by April 2019. The optimisation strategy resulted in a sustainable increase in throughput of 27% in 8 months.
Read More
The objective of a MillROC improvement project at a leading Australian nickel mine was to implement a new control philosophy around the grinding circuit, which allowed for stabilisation of key operating variables. The project led to significant improvement in circuit efficiency, reduction in energy requirements and increases in throughput.
Read More
Molycop has successfully implemented a range of optimisation projects at the Edikan Gold Mine, including mine-to-mill optimisation, advanced instrumentation, and real-time consulting services to deliver sustainable increased throughput of 27% in 8 months.
Read More
In partnership with Mintek, we design, commission and implement advanced control systems to deliver improved outcomes for your mineral processing operations.
Read More
The FloatStar suite of control modules utilises advanced process control to overcome design-related limitations and maximise circuit performance during operation.
Read More
At Molycop, we see innovation as a way to find solutions to some of the mining industry’s greatest challenges. We aim to improve on today so we can deliver better for tomorrow.
Read MoreWe use cookies, including third party cookies, for operational purposes, statistical analyses, to personalize your experience, provide you with targeted content tailored to your interests and to analyze the performance of our advertising campaigns.
To find out more about the types of cookies, as well as who sends them on our website, please visit our dedicated guide to managing cookies.