StarCS

Product Overview

Distributed by Molycop, the Mintek StarCS control system is a flexible, advanced solution that optimises mineral processing operations by integrating real-time data and automated control to improve process stabilisation and optimisation.

Using the latest technology in both software and smart process control, the StarCS suite is an operator-friendly control system that seamlessly integrates various control systems, including MillStar, FloatStar and LeachStar.

Classical control

Customers have the flexibility to implement simple control on any process using the StarCS control platform, without being limited to specialised systems, allowing for easy customisation of classical controllers. The following classical controllers are available: 

• PID control, incorporating intelligent windup prevention at limits 
• Ratio control, including corrective action if the ratio setpoint cannot be achieved 
• Deadbeat control, model-based control calculating a control action that will ensure that the setpoint is reached within a specified time 
• Feed-forward control, based on user-defined process characteristics. 

System identification and autotuning

Accurate model fitting and proper controller tuning are essential for optimal controller performance. Automating this process reduces commissioning time and simplifies retuning, particularly when circuit changes or other factors impact controller performance. The SID tool fits models to recorded data and calculates suggested tuning parameters, forming the foundation for customised, online autotuners tailored to specific controllers.