Advanced Control

Molycop Worldwide

Molycop's network of manufacturing facilities, distribution centres and regional sales offices service over 400 mines across 40 countries.

Leverage the power of data with advanced control processes

Molycop helps its customers improve throughput, recovery, efficiency and sustainability. We do this by providing advanced process control solutions, together with instrumentation solutions and data visualisation and analytics, to improve the economic objectives of minerals processing plants globally.

We focus primarily on minerals processing in the mining industry and more specifically on comminution, leaching, flotation, thickeners, as well as furnaces.

Accelerate product development to address mining’s biggest challenges

Innovation and product development lie at the heart of a sustainable future for the mining sector, says Paul Shelley, Global Vice President of Innovation, Molycop.

Continuous improvement with MillROC support – Edikan Case Study

The initial installation and set-up of MillSlicer, MillStar and MillROC at the Edikan Gold Mine in Ghana's Ashanti Gold belt was completed by April 2019. The optimisation strategy resulted in a sustainable increase in throughput of 27% in 8 months.

Fosterville Gold Mine Case Study

Agnico Eagle Fosterville Gold Mine (Fosterville) operates a gold plant in Australia comprising of a crushing and grinding circuit (SAG mill with a closed loop cyclone classification circuit) followed by flotation, bacterial oxidation and leaching circuits. The lack of surge capacity between the grinding and flotation circuit and restrictions on crushing operations due to noise constraints resulted in unique set of challenges, that required the implementation of a novel control solution using advanced instrumentation.

MillROC Improvement Project at Australian Nickel Mine

The objective of a MillROC improvement project at a leading Australian nickel mine was to implement a new control philosophy around the grinding circuit, which allowed for stabilisation of key operating variables. The project led to significant improvement in circuit efficiency, reduction in energy requirements and increases in throughput.

Edikan: Continuous Improvement with MillROC Support

Molycop has successfully implemented a range of optimisation projects at the Edikan Gold Mine, including mine-to-mill optimisation, advanced instrumentation, and real-time consulting services to deliver sustainable increased throughput of 27% in 8 months.