Molycop Tools

Molycop Tools is a suite of Excel spreadsheet based programs that support plant metallurgists to optimise milling operations.

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Features

  • Analyse the optimal-sized grinding media based on the grinding task and mill circuit.
  • Flowsheet development and mass balancing models.
  • Ball mill and cyclone simulations.
  • SAG mill flowsheet optimisation.
  • Grinding media wear estimators.

Molycop Tools© 3.0 is a set of 63 easy-to-use Excel spreadsheets designed to help process engineers characterise and evaluate the operating efficiency of any given grinding circuit, following standardised methodologies and widely accepted evaluation criteria. 

Molycop Tools incorporates a full set of digital simulators for conventional and semi-autogenous grinding applications with the corresponding mass balance and parameter estimation routines. They also include complementary spreadsheets regarding Bond’s Law calculations, grinding media ‘algebra’ and other useful utility functions.


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Related Resources

MillROC Improvement Project at Australian Nickel Mine

MillROC Improvement Project at Australian Nickel Mine

The objective of a MillROC improvement project at a leading Australian nickel mine was to implement a new control philosophy around the grinding circuit, which allowed for stabilisation of key operating variables. The project led to significant improvement in circuit efficiency, reduction in energy requirements and increases in throughput.

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Edikan: Continuous Improvement with MillROC Support

Edikan: Continuous Improvement with MillROC Support

Molycop has successfully implemented a range of optimisation projects at the Edikan Gold Mine, including mine-to-mill optimisation, advanced instrumentation, and real-time consulting services to deliver sustainable increased throughput of 27% in 8 months.

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Advanced Control

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In partnership with Mintek, we design, commission and implement advanced control systems to deliver improved outcomes for your mineral processing operations.

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Process Optimisation

Process Optimisation

Companies worldwide depend on us to optimise their mineral processing operations. Find out more about the range of services we offer.

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Innovation

Innovation

At Molycop, we see innovation as a way to find solutions to some of the mining industry’s greatest challenges. We aim to improve on today so we can deliver better for tomorrow.

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